The power assisted steering pipeline and supports are most important parts in automobile brake system. Although are welding is also available, but its operation is difficult and low efficient and the defective rate is high and hard to meet the design requirements. According to the pipeline structure characteristics and working condition, flame brazing is the best welding method.
When compared with other welding methods, the oxy-hydrogen flame brazing has the following advantages:
The cooling system of the white household appliances, like the air-conditioner and refrigerators are usually made of steel, aluminum and other non ferrous metals. The whole system is composed by full closed pipe- line. Such Strict requirements rely on the excellent welding process to ensure a good quality. Brazing welding and gas welding are mostly applied on pipes connection. The welding skill will influence the pipe connection as well as the whole machine quality in case of a failure caused by careless welding. The recent produced
air-conditioner and refrigerators most adopt oxygen- acetylene as heat source for braze welding, but this brings an Increasing pressure to companies because of the energy shortage and environment pollution. Therefore, the oxy-hydrogen, with advantages of saving energy and protecting environment, start to replace the oxygen -acetylene and become a main welding fuel for steel and aluminum in household air- conditioners and refrigerators.
The welding technique plays an important role in magnetic wire and storage battery products which requires a high precise requirement. The welding performance has a direct impact on product quality and liability, product service life, production cost and efficiency, and market reaction speed, etc. Now the welding of the enamelled wire and other magnetic wire most adopts soft soldering which has defects of rosin joint, sealing off, loose spot and easy peel off with heating. Some others also adopt electric processing to weld the enam- elled wire, but a lots of inconvenience exists when welding multi-strand by this method. Therefore, other flame welding methods like oxygen plus acetylene and propane, have been replaced by many other compa- nies. Although oxygen- acetylene and other flame welding method also has advantages like qu1ck welding speed, simple operation etc., a lot of other defects are also inevitable, nowadays the oxy-hydrogen has been adopted by more and more companies to replace those traditional fuels.
Application in pharmaceutical industry Liquid injection drugs(ampoule filling and drawing-sealing ) ask standard of strict no air leakage sealing,top round smooth, no torticollis, cusps, foams, empties, scorches, etc. The key technological condition for sealing is the flame. The traditional fuel gas (petrol atomization gas, acetylene gas, coal gas, liquefied petroleum gas, natural gas) will produce solid particles after burn. The particles may contact with the drugs in the flask and make the drug finally contaminated. The fuel gas added in the oxygen afterwards which brings pressure change, impurities and other unstable factor as well. This makes flame unsteady and causes defects on sealing to a low qualification rate. That is to say the fuel gas is not only the means of injection drugs production, but it also means a pollution factor which impact the company's GMP certificate directly. The ampoule drawing-sealing machine with oxy-hydrogen as fuel has advantages of non-toxic flame, non corrosive, free from contamination and solid burned particles, etc. It not only ensures the drug is clean and free from contamination, but also avoid empties, foams, scorches on sealing. The practice of massive production statistic shows that it can significantly increase the draw-ing-sealing qualification rate when compared with using the common fuel gas.
Clean and protect the environment:
After combustion, the oxy-hydrogen return to be water, which is clean and free from contamination, odor- less, no beginning composition, and without any toxic substances. It keeps environment clean and prevent human, environment and drug from the harms of COx, SOx generated by common fuel gas. And it satisfies GMP requirements on ampoule filling and drawing- sealing.
High efficiency:
The self-produced high energy gas is freshly made for immediate use so it can get rid of processes like storage, transportation, etc., which traditional gas need. The qualified scaling rate is more than 98%,and the scealing is strong, smooth. It has improved the bad phenomenon of undesirable air in ampoule and
upgraded the production efficiency.
Professional:
Multi-safety protection for sealing flame plate and flame nozzle, steady flame, no fame back on drawing, stable sealing quality
Economical:
It consumes pure water and electric, so the expenses of establishing gas station and storage are saved. The oxy-hydrogen combustion has high caloric value The investment in equipment can be drawn back within 1 year after being applied in pharmaceutical industry.
Safe:
The gas is freshly produced for immediate use so no gas is stored inside the equipment, therefore there is no potential safety hazard. The oxy-hydrogen outlet has water safety seal to prevent damages made by burn-back.
Convenient:
The machine is small and light, space-saving and portable to use. The oxy-hydrogen is conveyed by 1 pipe and no need of extra oxygen pipe. The pipe inner surface is clean so this more in line with GMP requirements. When it can start to work only by pushing the start button.
Clean and protect the environment:
After combustion, the oxy-hydrogen return to be water, which is clean and free from contamination, odor- less, no beginning composition, and without any toxic substances. It keeps environment clean and prevent human, environment and drug from the harms of COx, SOx generated by common fuel gas. And it satisfies GMP requirements on ampoule filling and drawing- sealing.
High efficiency:
The self-produced high energy gas is freshly made for immediate use so it can get rid of processes like storage, transportation, etc., which traditional gas need. The qualified scaling rate is more than 98%,and the scealing is strong, smooth. It has improved the bad phenomenon of undesirable air in ampoule and
upgraded the production efficiency.
Professional:
Multi-safety protection for sealing flame plate and flame nozzle, steady flame, no fame back on drawing, stable sealing quality
Economical:
It consumes pure water and electric, so the expenses of establishing gas station and storage are saved. The oxy-hydrogen combustion has high caloric value The investment in equipment can be drawn back within 1 year after being applied in pharmaceutical industry.
Safe:
The gas is freshly produced for immediate use so no gas is stored inside the equipment, therefore there is no potential safety hazard. The oxy-hydrogen outlet has water safety seal to prevent damages made by burn-back.
Convenient:
The machine is small and light, space-saving and portable to use. The oxy-hydrogen is conveyed by 1 pipe and no need of extra oxygen pipe. The pipe inner surface is clean so this more in line with GMP requirements. When it can start to work only by pushing the start button.